🏭 Lean Green Belt

Lean Green Belt
Training Program

A practical, hands-on program covering Lean principles, waste elimination, value stream mapping, and continuous improvement — delivered with AI-assisted exercises for deeper, faster learning.

📅3 Days — Intensive Program
🏢In-Person or Online
🏆Builds Green Belt Skills
🎓No Prior Knowledge Required
🤖AI-Enhanced Learning

Who Should Attend

This program is designed for corporate teams, managers, and improvement practitioners who want practical Lean skills they can apply immediately.

💼

Corporate Teams & Professionals

  • Operations managers and supervisors looking to reduce waste in their processes
  • Team leaders responsible for workplace organization and process efficiency
  • Quality, engineering, and supply chain professionals building practical Lean skills
  • HR and finance professionals applying Lean to transactional processes
  • Anyone whose organization is implementing or considering a Lean program
🎯

Managers & Improvement Practitioners

  • Managers and supervisors responsible for improving operational performance
  • Team leaders introducing Lean methods within their departments
  • Improvement practitioners strengthening their waste-reduction and process-flow skills
  • Professionals moving into operations, quality, or continuous improvement roles
  • Organizations building internal Lean capability

Learning Outcomes

By the end of this program, participants will be able to apply Lean tools and thinking directly in their own workplace or project environment.

1

Identify and eliminate all eight types of waste (TIMWOODS) in any manufacturing, office, or service process

2

Create current-state and future-state value stream maps to visualize and improve process flow

3

Implement 5S and visual management to organize any workplace for safety, efficiency, and quality

4

Design and implement pull systems using Kanban to eliminate overproduction and reduce inventory

5

Apply root cause analysis tools including Ishikawa diagrams, 5 Whys, and PDCA to solve real problems

6

Plan and facilitate a Kaizen improvement event and sustain gains through standard work

What the Program Covers

8 structured modules delivered over 3 days — each building on the last, combining instruction, exercises, and real-world case studies.

Module 1

Lean Foundations

  • Lean philosophy and history
  • The five Lean principles
  • Respect for people
  • Defining customer value
  • Course overview and objectives
Module 2

Voice of the Customer & Stakeholders

  • Understanding customer requirements
  • VOC data collection methods
  • Stakeholder analysis
  • Translating VOC to process requirements
Module 3

Waste Identification & Improvement Thinking

  • Muda — the concept of waste
  • The eight wastes (TIMWOODS)
  • Value-added vs non-value-added work
  • Waste walk exercise
Module 4

Workplace Organization & Visual Management

  • 5S — Sort, Set, Shine, Standardize, Sustain
  • Visual workplace concepts
  • Andon systems
  • Visual standards and shadow boards
Module 5

Process Mapping & Analysis

  • SIPOC diagrams
  • Process flow diagrams
  • Swim lane diagrams
  • Spaghetti diagrams
Module 6

Value Stream Mapping

  • VSM methodology
  • Current-state mapping
  • Future-state design
  • Takt time and flow concepts
Module 7

Pull Systems & Flow

  • Push vs pull systems
  • Kanban and supermarket systems
  • Standard work
  • SMED, TPM, line balance
  • Heijunka and Jidoka
Module 8

Continuous Improvement Methods

  • Root cause analysis
  • Ishikawa diagrams and 5 Whys
  • PDCA cycle
  • Poka-Yoke and Kaizen
  • A3 problem solving
  • Theory of Constraints
  • Change management

What's Included

📚

Course Workbook

Comprehensive participant workbook with notes, exercises, and reference material to keep after the course

🧪

Practical Exercises

Hands-on exercises and case studies applying Lean tools to real-world scenarios across multiple industries

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AI-Assisted Learning

Selected exercises incorporate AI tools to accelerate analysis and deepen practical understanding

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ASQ Certification Note

This program covers the Lean topics within Green Belt study. It is not complete preparation for the ASQ Certified Six Sigma Green Belt (CSSGB) exam. Participants pursuing ASQ certification should also review the current CSSGB Body of Knowledge. ASQ examinations are arranged separately through ASQ. Visit asq.org for current details.

🤖 AI Enhanced

How AI Supports Your Learning

Selected exercises in this program incorporate AI-assisted analytics to accelerate analysis, organize observations, support mapping activities, and strengthen case-study interpretation. This means participants spend less time on manual calculations and more time on what matters — understanding the process, identifying the waste, and making improvement decisions. Participants continue to apply Lean methods and validate all conclusions themselves. This is Lean thinking enhanced by AI, not replaced by it.

Ready to Get Started?

This program is available for corporate teams (on-site or online) and individual enrollment. Contact us to discuss scheduling, group pricing, and delivery options.