Lean Six Sigma Matters

⭐ Most Popular Programme — The Complete Lean Six Sigma Green Belt

🎓 Lean Six Sigma Green Belt

Lean Six Sigma Green Belt
The Complete Programme

The combined programme — integrating Lean waste elimination and flow with Six Sigma's data-driven analytical methods. One comprehensive course covering end-to-end process improvement, with AI-assisted learning throughout.

📅2.5 Days — Intensive Programme
🏢In-Person or Online
🏆ASQ CSSGB Exam Preparation
🎓No Prior Knowledge Required
🤖AI-Enhanced Learning

Lean + Six Sigma — Stronger Together

Lean eliminates waste and improves flow. Six Sigma reduces variation and improves quality. Together, they address the two root causes of poor process performance. This integrated programme gives you both toolkits in one intensive, practical course.

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Lean Thinking

Identify and eliminate the 8 wastes. Map value streams. Design for flow. Implement 5S, Kanban, and standard work. Make improvement visible.

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Six Sigma Rigour

Use data to define problems, measure baselines, identify root causes, and control improvements. DMAIC, SPC, capability analysis, and FMEA.

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AI Enhancement

AI-assisted exercises and case studies accelerate analysis and deepen understanding — so more time is spent on decisions, not calculations.

Who Should Attend

This is the most comprehensive of our three Green Belt programmes — ideal for those who want the full Lean Six Sigma toolkit in one course.

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Corporate Teams & Professionals

  • Improvement practitioners who want the complete LSS toolkit — Lean and Six Sigma combined
  • Operations, quality, and engineering professionals leading improvement projects
  • Managers responsible for end-to-end process performance and business results
  • Organisations implementing a Lean Six Sigma deployment programme
  • Professionals preparing for the ASQ CSSGB examination — the industry standard credential
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University Students

  • Students seeking the most recognised and versatile process improvement qualification
  • Engineering, business, and operations management students preparing for industry
  • Those who want a single comprehensive credential rather than two separate courses
  • Students targeting careers in consulting, manufacturing, healthcare, or supply chain
  • Anyone preparing for the ASQ CSSGB exam as a career-defining professional credential

Learning Outcomes

By the end of this programme, participants will be equipped to lead end-to-end improvement projects using the combined power of Lean and Six Sigma.

1

Apply the DMAIC framework to structure, execute, and sustain improvement projects from Define through Control

2

Identify and eliminate the 8 wastes while simultaneously reducing process variation and improving capability

3

Map current and future state value streams and design process flows that deliver customer value efficiently

4

Use statistical tools — control charts, capability analysis, and root cause techniques — to make data-driven decisions

5

Conduct FMEA to proactively identify and mitigate process risks before they reach the customer

6

Deliver measurable business results and be well prepared to sit the ASQ Certified Six Sigma Green Belt examination

What the Programme Covers

8 integrated modules delivered over 2.5 days — seamlessly weaving Lean tools with Six Sigma methodology throughout.

Module 1

Integrated Foundations

  • What is Lean? What is Six Sigma?
  • Lean Six Sigma methodology
  • Roles and leadership expectations
  • Core principles and formula for success
Module 2

DMAIC & Project Structure

  • DMAIC roadmap in detail
  • Sources of improvement
  • Project charter and scoping
  • Implementation strategy
Module 3

Data-Based Decision Making

  • Variation concepts
  • Descriptive statistics
  • Histograms and data distributions
  • Stable process concepts
  • Introductory analytical thinking
Module 4

Control Charts & Process Capability

  • Control chart types and selection
  • Control limits and interpretation
  • Western Electric rules
  • Process capability — Cp, Cpk, DPMO
  • Sigma levels
Module 5

Risk & Quality Planning

  • FMEA — failure modes, RPN, action planning
  • Voice of the Customer
  • Kano model
  • Dimensions of quality
  • House of Quality
Module 6

Lean Mapping & Waste Reduction

  • Lean tools overview
  • Process maps, SIPOC, swim lanes
  • Spaghetti diagrams
  • Value Stream Mapping (VSM)
  • The 8 wastes — identification and elimination
Module 7

Future-State Design & Flow

  • Future-state VSM design
  • Takt time and line balance
  • Throughput time and flow strategies
  • Visual management and 5S
  • Standard work and SMED
Module 8

Pull Systems & Continuous Improvement

  • Push vs pull systems
  • Kanban and continuous flow
  • Poka-Yoke and Kaizen
  • Metrics, monitoring, and process review
  • Application exercises and case studies

What's Included

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Course Workbook

Comprehensive participant workbook with all notes, formulas, exercises, and reference material

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Exercises & Case Studies

Hands-on exercises and real-world case studies applying both Lean and Six Sigma tools

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AI-Assisted Learning

AI tools integrated into exercises to accelerate calculations, visualisation, and interpretation

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Full ASQ CSSGB Prep

Fully aligned to the complete ASQ CSSGB Body of Knowledge. ASQ exam arranged separately

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ASQ CSSGB Exam Preparation — Full Alignment

This programme is fully aligned with the complete ASQ Certified Six Sigma Green Belt (CSSGB) Body of Knowledge — covering both Lean and Six Sigma components. This is the most comprehensive preparation of our three Green Belt programmes. Participants who complete this course will be well prepared to sit the ASQ CSSGB examination independently. The ASQ examination and certification are arranged directly with ASQ and are not included in the course fee. Visit asq.org for examination details and eligibility requirements.

🤖 AI Enhanced

AI-Assisted Learning — Built Into Every Aspect

This programme incorporates AI-assisted analytics during selected exercises and case studies to accelerate calculations, data visualisation, and interpretation. The result: participants spend more time on root-cause thinking, improvement decisions, and practical application — and less time on manual number-crunching. All outputs are validated by participants. This is Lean Six Sigma thinking, powered by AI.

Looking for a more focused programme?

Ready to Get Started?

Available for corporate teams (on-site or online) and individual enrolment. Contact us to discuss scheduling, group pricing, and delivery options.